- Details
- Hits: 3870
Fresh tomatoes arriving at the plant in trucks are unloaded into a collection channel (also known as flume), a stainless steel or cement duct into which a quantity of water 3 to 5 times higher than the amount of unloaded tomato is continuously pumped. For example, a 10 tons/hour rate requires at least 30m3/hour of water.
This water flow carries the tomatoes into the roller elevator, which then conveys them to the sorting station. The delivery trucks park-up alongside the flume and, while the trailers containing the tomatoes are being tilted towards it, an operator, using a special tube, pipes a vast quantity of water inside the truck, so that the tomatoes can flow out from the special 50 x 50cm opening. In this way the tomatoes and the water will be gradually feed into the flume without getting damaged.
The tomatoes then arrive at the sorting station, after having been rinsed under a clean water spraying system (preferably drinking water). Here the staff removes the green, damaged and excessively small tomatoes which are placed on a reject conveyor (or an auger) and then collected in a large box or directly inside a truck to be taken away. The tomatoes suitable for processing are transported to the chopping station (this may be a hammer mill or a special mono-pump provided with pre-feeding screw) where they are chopped. The pulp is pre-heated to 65-75°C for Cold Break processing or to 85-95°C for Hot Break processing. The main control panel on the evaporator regulates the pre-heating temperature.
The heated tomato pulp (fiber, juice, skin and seeds) is then conveyed via a special pump to an extraction unit composed of two operating stations: a pulper and a refiner, equipped with two sieves having different sized meshes. The first sieve processes solid pieces up to 1 mm, while the refiner processes solid pieces up to 0.6 mm, depending on the type of sieve fitted on the machine (the manufacturer can supply sieves with different sized holes if necessary). Two products therefore come out of the extraction unit: refined juice for concentration and waste for disposal. The average extractor yield varies according to different factors: the pulp’s temperature (a higher temperature will mean an increased juice yield), the variety of tomatoes treated, the type of sieve fitted, the rotation speed and the shape of the rotor on each dejuicing body unit. On average, however, the yield is about 95%. For example, if the extractor is fed with 100 kg of hot pulp, it will produce 95 kg of juice and 5 kg of waste. In addition, there is also a hypothetical product waste of about 1-3% from the grading stations. Therefore, 100 kg of tomatoes unloaded from the trucks will produce about 93-94 kg of juice to be concentrated. At this point the refined juice is collected in a large tank which constantly feeds the evaporator. This tank is equipped with maximum and minimum level indicators-adjusters which control the pump supplying juice to the evaporator.
The juice in this storage tank is fed to the evaporator which automatically regulates juice intake and finished concentrate output; the operator only has to set the Brix value on the evaporator’s control panel; during normal working conditions, the evaporator does not require any further regulations. The juice inside the evaporator passes through different stages (also called effects) where its concentration level will gradually increase until the required density is obtained in the final stage or “finisher”. Here the tomato paste is automatically extracted via a pump controlled by an electronic refractometer.
The entire concentration process (evaporation) takes place under vacuum conditions and at low temperatures, significantly below 100°C. Product circulation inside the various concentric tubular exchangers is carried out by special stainless steel pumps which are designed to ensure that the product is conveyed inside the exchanger tubes at a speed of over 1.2 m/sec to avoid “flash evaporation” thus avoiding to get burnt. This means it is possible to process for extensive periods without having to shut down the machine
Evaporator output is measured in liters of evaporated water per hour while concentrating tomato juice with an initial 5°Brix concentration and producing tomato paste double concentrate at 30° Brix. All the tomato juice evaporators are designed according to these parameters. The evaporative capacity of tomato juice concentrators is greatly influenced by the viscosity level. If the tomato paste has a low Bostwick value, then the concentrator’s output level will also be low; on the other hand, a higher Bostwick value means an increased output level. It is therefore fundamental to know if the productivity data supplied by a manufacturer refers to HB or CB finished products.
The concentrate is sent from the evaporator directly inside the aseptic system tank. From here it is pumped at high pressure inside the aseptic sterilizer-cooler and then to the aseptic filler, where it is filled into pre-sterilized aseptic bags housed in metal drums. The sterilization temperature and the holding time vary according to the product’s pH value. Generally speaking, a product with a pH value equal to or less than 4.2 could have a sterilization temperature of 115°C measured at the end of the holding section, and a holding time of at least 60-90 seconds. On the other hand, if the pH value is greater than 4.2, it is advisable to acidify the product in order to bring it to about 4.1, improving taste and final product quality, thanks also to the reduced sterilizing temperatures/time. The sterilized tomato paste is cooled down to about 35-38°C before being piped into pre-sterilized aluminum bags housed in special metal or plastic bins via a special aseptic filler. The packaged concentrate can be kept up to 24 months depending on its pH value and ambient conditions. When storing for over 12 months, it is however advisable to conserve it in refrigerated cells, more to reduce oxidization, which could cause darkening than to protect the product’s aseptic quality.
Cement
CENENT
Technical knowledge, and ability to provide all engineering services from phase zero to launch cement factory.
We execute our projects with a true EPC approach, performing every aspect of the project ourselves and doing the work for a fixed price.
Preliminary survey and demarcation of mining and mineral according to the chemical quality of raw materials - Plant location - review the technical and economic feasibility studies of the project - procurement, installation and commissioning of equipment and machinery for the projec. As well as Financial Resources supply of project.
At cail, we are focused on delivering innovative LNG solutions and superior project results. Our true EPC business model, combined with our industry expertise.
STEEL ,Iron and Metals
STEEL ,Iron and Metals
Our engineers, with benefiting from the world knowledge, and using today’s communication technology,In iron and steel and metal industry services, including:auto-feeding system burning system, pyrolysis system, heavy and light oil separate system, cooling system, exhaust gas recycling system, dedusting system, auto slag discharging system ,and also to offer scrap shredder operators a set of resources that is unmatched by other suppliers of ferrous metal scrap and auto shredding equipment to make the right shredder facility to meet your needs and match your budget.
Think about Recycling
Saving of raw materials and energy by not having to first extract the iron from the ore. Avoiding the pollution problems in the extraction of iron from the ore. Not having to find space to dump the unwanted iron if it wasn't recycled.
Oil & Gas
Oil & Gas
Cail With experienced staff in onshore oil and gas development, oil and gas processing terminals, and underground gas storage. Services are provided for these industries from conceptual design and optimization, through complete turnkey EPC solutions.Services provided. cail delivers high quality, commercially viable solutions for oil and gas developments, focusing on generating maximum value for our clients. Our specialist teams offer a comprehensive scope of services, encompassing initial concept studies through full engineering and construction contracts. Our key project and engineering staff include personnel experienced in plant operations, helping to ensure that we provide innovative and operable solutions to challenging projects.Our services include:
Front end treating studies to assess project feasibility, schedules, capital expenditures, and operating and maintenance costs
Petrochemical and Fertilizer
PETROCHEMICAL and FERTILIZER
PETROCHEMICAL
petrochemical are products produced from hydrocarbon-based raw materials such as oil or gas into products for a wide range of applications.There are numerous types of petrochemicals and petrochemical end products. Some have consumer uses and others are mainly for industrial use. The primary petrochemical industry produces substances such as methanol, ethylene, toluene, and propylene directly from feed stocks. Intermediate and derivative .
FERTILIZER
We offer turnkey solutions for types of fertilizer projects by offering the complete line of fertilizer plants. We supply fertilizer plants to manufacture fertilizer in both the powder form and granulated form. The range includes :Urea fertilizer production
Power Plants
POWER PLANTS
CAIL has Ready to provider of engineering, procurement and construction services to the power industry . Our expertise encompasses both traditional and emerging technologies, including fossil fuel electric generation, hydroelectric and wind power.Our technologies and services for power industry customers include: Absorber vessels, stacks and chimney liners for fossil fuel plants Penstocks, scroll cases and bifurcations for hydroelectric plants, Wind turbines
Strata-Therm® thermal energy storage for Different -scale cooling systems
We Interest from few companies that can self-perform all aspects of the work from concept through commissioning. Thus, we focus on results, not billable hours. This integrated approach is possible because we Using of people around the world who are specialists in design, testing, fabrication, welding, construction and project management.
Paper and carton
Paper and carton
Our company undertakes design, and order of manufacturing, supply, erection and commissioning of paper machines and modernization of existing pulp mill and paper machines on a turnkey basic. We have the necessary capabilities in project engineering, project management.
And also we are supplier of variety of Produce carton machines, from paper roll to sheet 3 to 5 layers and then converted to carton. form filling machine, vertical form fill machine, packaging machine, carton machine, sealing machines, packaging machines, form filling machines and many more.
CAIL are a team professional and experienced in all kinds of paper machine ,craft paper machine, printing paper machine, coated paper machine. What's more, we also design machines as per customer's own requirements.
Plastice
PLASTICE
Our specialty is Design and Supply, of PP, PS, PVC, PC sheet extrusion lines,- Injection and Blower moldings machinery and PP, PC PET hollow profile sheet extrusion lines. Manufacturing customized products for our clients is one of our main goals. Leader has earned a marvelous reputation for its advanced technology and reliable quality. We offer the best possible extrusion solution without any compromise to quality, service, or delivery.among our customers, employees, and the company! CAIL is your best friend and business partner forever.Our company motto is "steady, service, and reliability". We are dedicated to technological research and development, total customer satisfaction and providing superior quality, high production, and profitable plastic extrusion machines. The result is a win-win-win situation shared by our customers, employees, and the company! More than just a business partner, with CAIL you’ve got friends!
Building Materials
Building Materials
Owing to our rich Construction Industry experience, we offer complete customer satisfaction to our clients. The products offered by us are in accordance with the industrial quality standards. We conduct various quality tests on required parameters and offer them in a stipulated time frame. The machines are manufactured under the supervision of our well-versed professionals.
cail co supplies, building materials and machinery production lines. from the best manufacturers in the world. And the installation immediately, whenever you want.
Sanitary and Pharmaceutical packing
Sanitary and Pharmaceutical packing
We are a professional total-solution supplier of pharmaceutical machines and turn-key GMP projects. We combine European technology with China's manufacturing advantage, providing high-end equipment and projects with European standards from our modern China facility to worldwide customers.
We are committed is to providing: 1. quality pharmaceutical machines; 2. total solutions of technology; 3. professional services.
Our scope is devoted total solution for pharmaceutical projects:
- Full scopes of machines:
Production lines and machinery for types of tissues (Aromatic wet and dry). types sanitary pads and baby Diaper.
Food line and packaging
Food line and packaging
CAIL CO, designs and order of manufacturing, food product lines .Includes:
Juice, Yogurt, Cottage Cheese, Sour Cream, Ice Cream, Ricotta, Cream Cheese, Dip, Milk, Salsa, Jello, Apple Sauce, Cranberry Sauce, Ketchup, Meat Sauce, Grated Cheese. Custom applications are also available!
And packaging systems for the food, dairy, cosmetic . All units are 24 hour production machines that are servo or cam driven, have stainless steel construction and can be either aseptic or positive clean air pressure filling systems. we build a variety of systems in either straight line or rotary with custom features that best fit your requirements. In addition, all systems are easy to operate, maintain and fulfill all standards.
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.
, This email address is being protected from spambots. You need JavaScript enabled to view it.
Phone:+9647507112365
sale : This email address is being protected from spambots. You need JavaScript enabled to view it.
Address:Ankawa-Erbil-Kurdistan region-Iraq
Copyright:takpc.net